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With add-on Automation
components it's not only possible to achieve "Lights
out" processing, it's possible to achieve a world-class
manufacturing system.
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| The Flexible Manufacturing Center (FMC) is a modular
sheet-processing unit. The heart of the unit is a Punching Machine
(TC 5000 R or a Combination Laser Punch). Connected to it are
automation components for loading and unloading, sorting, tool
changing and storage. The Punching Machine can be expanded to
create a flexible sheet processing system. The configuration
stages of the FMC can be adapted to your exact needs. |
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Description of
Automation Components
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Trumalift Sheet Master
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The TRUMALIFT SheetMaster is an automation
module, which facilitates material handling.
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The TRUMALIFT SheetMaster includes the
GripMaster, which removes scrap skeletons and remainder strips
from the machine and places them on a scissors table.
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| Automation: Loading With the TRUMALIFT SheetMaster,
the Punching Machines can be loaded with new sheets and the
finished workpieces off-loaded automatically. |
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| Sequence: The machine resumes production as soon as
the TRUMALIFT SheetMaster has removed the part. The TRUMALIFT
SheetMaster assures that finished parts are deposited on the
unloading platform in an orderly fashion. Similarly, while the
GripMaster is removing the scrap skeleton, the TRUMALIFT SheetMaster
can already be loading the next sheet. The loading and unloading
operations are programmable and are run automatically without
the operator's intervention. |
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| Optimum coordination: The TRUMALIFT SheetMaster and
GripMaster, with their optimized operation sequences, transform
your TRUMPF machine into a flexible, highly productive and economical
manufacturing cell. |
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Dual Carts
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| Dual Carts: Two double carts are employed for the loading
and unloading procedure. One double cart holds unprocessed material
ready, the other double cart takes processed workpieces. This
means that both the amount of unprocessed material and the unloading
capacity can be doubled. |
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| For the loading operation, one level of the loading cart is
always active. This means that the second, non-active level
can be loaded manually in productive time. As soon as the last
sheet has been removed, the active level of the loading cart
is driven out of the safety range and replaced by a full level
exchanged. |
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| The sorting of processed work-pieces in X-direction is carried
out by the TRUMALIFT SheetMaster; sorting in Y-direction is
undertaken by the unloading cart. If a stack height of 200 mm
has been reached on the active level, the other level, which
is standing by, moves in automatically. Manual unloading is
then possible in productive time. To enable this, the level
to be unloaded is moved out of the range, which is protected
with light barriers. |
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| To request detailed information on the TRUMPF AUTOMATION please
contact us at (800) 540-7037 or simply e-mail
us. |
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Copyright 2005, Hart Machine Tool,
Inc. All Rights Reserved.
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